Polymer Processing

20 MTEN 625 001 Wednesday/Friday 9:00-10:00 Baldwin 649
20 MTEN 329 001 Wednesday/Friday 9:00-10:00 Baldwin 649
Lab
Tuesday 11-12:30 T11-12:30
Tuesday 2-3:30 T2-3:30
Tuesday 3:30-5 T3:30-5
Thursday 11-12:30 R11-12:30
Thursday 2-3:30 R2-3:30
Thursday 3:30-5 R3:30-5

Evaluations W2003 Graduate Students
Evaluations W2003 Undergraduates
Evaluations W2001*Problem
 Evaluations Winter 2000
Evaluations Winter 1999

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=>Comments/Corrections
=> To Labs Table Below
=> To Current Class Grades by Student Number

Old Quizzes:
2000: Quiz 1, 2000, Quiz 2, 2000, Quiz 3, 2000, Quiz 4, 2000, Quiz 5, 2000, Quiz 6, 2000, Final, 2000.
2001: Quiz 1, 2000, Quiz 2, 2001, Quiz 3, 2001, Quiz 4, 2001, Quiz 5, 2001.
2003: Quiz 1, Quiz 1 Make-up, Quiz 2, Quiz 3, Quiz 4, Quiz 5, Final

Parts:
html and pdf
Syllabus.html Syllabus.pdf
Background.html
----Free Volume and Tg, WLF
Background.pdf
----Free Volume and Tg, WLF.pdf
Transport Phenomena.html
Middleman Chapter 3: Introduction to Polymer Flow
Transport Phenomena.pdf
Polymer Melt Rheology.html
----Lodge Liquid.html>
Capillary Viscometer
Middleman Chapter 3: Introduction to Polymer Flow
Middleman Chapter 4: Viscometric Flows
Polymer Melt Rheology.pdf
----Lodge Liquid.pdf>
Capillary Viscometer
Mixtures and Mixing.html (see PDF file for Binomial Distribution Function)
CSTR.html

Middleman Chapter 12: Mixing
Mixtures and Mixing.pdf
CSTR.pdf
Mixing Operations.html
Middleman Chapter 12: Mixing
Mixing Operations.pdf
Pressurization and Pumping.html Pressurization and Pumping.pdf
Screw Extruder.html
Middleman Chapter 6: Extruder
Middleman Chapter 14: Elastic Phenomena
Screw Extruder.pdf
Course Summary.html Course Summary.pdf

The main topics involved in the processing of polymers will be explored. These include a brief review of transport phenomena and basic rheological equations, more specialize approaches to polymer rheology and application of these approaches to unit operations in polymer processing.

7 labs will take the place of Friday class meetings begining the week of January 10'th. (see lab table below.)
Example of a typical Lab.html (Lab 6)
Example of an atypical Lab.html
 

Labs:
Link to New Lab Schedule (030108)
DATE: (week of)
Lab/Background:
Location/Data:
January 13
Lab 3: New Viscometer Lab (We will do this one, part B)

Old Melt Viscosity Lab5.html
Background.html
Polymer Melt Rheology/Viscometric Flow.html

Text for Lab:

Middleman Chapter 5: Viscometric Flows


Middleman Chapter 3: Introduction to Polymer Flow
Across the Hall from Doug Bowling's Office
(Across the Hall from 504 Rhodes Hall)

2003: Groups 1, 2, 3 data

2001 Eric, Ayush, Tingtai Data Joe's Data Processing 2000
Viscosity Versus Shear Rate and Temperature for Final PDMS Reaction
Characterization Group 5 (Jim Chen et al) 2000
PDMS Reaction Data
Excel MW in g/mole and viscosity in cp for PDMS

WLF Parameters for PDMS
January 20
------------
551 ERC (Near Beaucage Office)
------------
Lab 4: ExtruderLab4.html

Text for Lab:

Middleman Chapter 6: Extruder


Middleman Chapter 12: Mixing

Middleman Chapter 14: Elastic Phenomena
551 ERC

Data from 2003 Extruder Lab

Data from 2001 Extruder Lab

Data from 2000 Class Extruder Lab
January 27
Equistar Tour Wednesday 1:30 See below
Lab 6: FiberSpinningLab8.html

Text for Lab:

Middleman Chapter 9: Fiber Spinning

Middleman Chapter 3: Introduction to Polymer Flow
569 ERC

2003 Data for Fiber Spinning

2001 Data for Fiber Diameter and Processing Conditions

XRD of Spun Fibers LDPE and HDPE
DDownload .zip of HDPE fiber Data (Friday lab)
Instron Data for Fibers
February 3
USPL (3M Optical) Tour Wednesday Afternoon
Lab 5: FilmBlowingLab7.html

Text for Lab:

Middleman Chapter 10: Film Blowing

Middleman Chapter 3: Introduction to Polymer Flow
551 ERC

Data 2003
Photograph
Film Blower Movies and Pictures

Data 2001
Ayush SAXS of Blown Films 2001.html

Manish Data 2000
Movie of Flim Blower
XRD of Blown FIlms.html
February 10
Lab 7: MixerLab2.html

Text for Lab:

Middleman Chapter 12: Mixing
569 ERC

Mixer Data 03.xls
Group 1 Sample Pictures
Groups 2 and 3 pictures

Mixing Data 2001 (Temp versus Time Only)

2000 Pictures of Mixed LDPE Slow and Fast Speed Thursday/Friday Labs
2000 Friday Fast Speed Data

1999 Old Mixer Lab Data from Tina, 1999
February 17
_________________________________________________________
Tuesday 11 Meets in 860B Baldwin from 11:20am to 1pm
Tuesday 2pm Meets in 548 Baldwin from 2 to 3:30
Tuesday 3:30 Meets in 548 Baldwin from 3:00 to 4:00 if you can make it
Thursday 2pm Meets in ERC 6'th floor computer lab Back or room) from 2 to 3:30
TThursday 3:30 Meets in ERC 6'th floor computer lab (Back or room) from 3:30 to 5 pm
_________________________________________________________
Lab 2: C_MoldLab3.html

Detailed Mold Flow Instructions for Lab

Download Moldflow (c-mold) for trial
Part Advisor is probably sufficient (smaller)

Text for Lab:

Middleman Chapter 11: Injection Molding

Middleman Chapter 3: Introduction to Polymer Flow

Tadmor Figures
Outside 504 Rhodes Hall
(Doug Bowling's Office)

2000 Gurdy .zip of .stl of Mold in first lab.
2000 zip of JPEG of Cmold Runs
February 24
P&G Beckett Ridge Tour 1:30 Tuesday
Internatinal Paper Tour 1:30 Wednesday
Lab 1: InjMoldingLab1.html

Picture of the Lab

Text for Lab:

Middleman Chapter 11: Injection Molding

Middleman Chapter 3: Introduction to Polymer Flow

Tadmor Figures
Across the Hall from 413 Rhodes

A Birefringent Injection Molded Part
March 3
Sun Chemical Tour Wednesday at 10:30
We will leave after class.
Should be back to UC by 1pm.
Lab 8: CoatingLab.html
Coating Lab.pdf

Coating Lab from Istambul

Text for Lab:

Middleman Chapter 8: Coating

Middleman Chapter 7: Calender

5'th floor Rhodes (same room as viscometer lab)

Coating Lab Data
February 5 afternoon.
Trip to USPL
MAP to US Precision Lens Cincinnati Facility
Wednesday January 29 1:30 to about 4:30 (leave UC at 1 or so)
Trip to Equistar
EquistarDirections.html

Link to "apquest" Directions to Equistar
(Go on to Northlake from Kemper not from Goldcoast (see map))
Date to be announced
Trip to Procter & Gamble Becket Ridge
BR Directions.html
Date to be announced
Trip to International Paper (Loveland)
IP Directions.html

Labs:
html and pdf
LabNotebook.html
LabRepForm.html

InjMoldingLab1.html
MixerLab2.html
C_MoldLab3.html
ExtruderLab4.html
Melt Viscosity Lab 5.html (Labeled 7)

LabNotebook.pdf
LabRepForm.pdf

InjMoldingLab1.pdf
MixerLab2.pdf
C_MoldLab3.pdf
ExtruderLab4.pdf
Melt Viscosity Lab 5.pdf (Labeled 7)

Homeworks (Not Graded):
html and pdf
Homework 1.html
Homework 2.html
Homework 3.html
Homework 4.html
Homework 5.html
Homework 6.html
Homework 7.html
Homework 1.pdf
Homework 2.pdf
Homework 3.pdf
Homework 4.pdf
Homework 5.pdf
Homework 6.pdf
Homework 7.pdf


Current Grade Sheet

A = 100-90.0; B = 89.9-80.0; C = 79.9-70.0


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Lab Schedule

*Problem: Course evaluations were done but were apparently lost by the college.
 

Copyright (c) 1998, 1999, 2000, 2001, 2002, 2003

Polymer Processing page, designed by / G. Beaucage / gbeaucag@uceng.uc.edu